Cutting patterns out of hard films is a process that requires both precision and the right equipment. It is used in industries such as advertising, packaging and the automotive industry. The products manufactured in this way – from decorative elements to technical details – must meet the highest aesthetic and functional requirements. A key element in this process is the die-cutting machine, which enables perfect results, even with complex shapes.
Specifics of hard film die-cutting machines
For the cutting of hard films such as PVC, PET or PP, roller die-cutting machines are most commonly used. These machines use die-cutters that cut the material precisely, ensuring high repeatability and excellent quality. A roller die-cutting machine, such as the ROLLMAT model, is characterised by exceptional performance, enabling operation in manual or automatic mode. With a pressure of up to 150 tonnes, they are able to cut both thin and thick materials such as thermoformable films, corrugated cardboard and technical nonwoven fabrics.
In the case of Zemat Technology Group, their solutions offer a wide range of applications – from machines for the production of cardboard and blister packaging to machines for the sealing of plastic or leather-like elements.
Precision in practice
In order to achieve perfectly cut patterns, it is essential to choose the right die-cutter and to set the machine parameters correctly. The roller die-cutting machine allows you to adjust the pressure and speed of operation, which guarantees precision without damaging the material. The use of flat die-cutters also allows quick and easy switching between different designs. This makes the equipment ideal for both short series production and more demanding batch processes.
Advantages of roller die-cutting machines
The roller die-cutting machine offers a number of benefits to the industry. Key advantages are:
- Repeatability and efficiency: Ability to deliver large orders in a short period of time with minimal loss of material.
- Universality: Cutting out a variety of materials, from sponges to leather to hard technical films.
- Easy operation: The intuitive design allows operation even without specialised training.
Another advantage is safety at work – roller die-cutting machines are equipped with advanced safety systems, which minimises the risk of accidents.
Modern die-cutting machines are an indispensable tool in production processes that require precision and efficiency. With high-tech roller die-cutting machines, it is possible to create high-quality products from a wide variety of materials, while increasing productivity and reducing costs.